Specialised Seals

Ultraseal – The Most Hygienic Seaming Rolls On The Market

The most advanced seaming roll in the industry. Fit and forget technology for next generation performance and profitability. Combined with either Eco or Evo seal, this unique seal package creates two lines of defence on oil or grease lubricated seamers reducing the risk of product/ water ingress in the bearing and lubrication contamination in the seamer. A cleaner seamer and longer operational seaming roll life!

Ultraseal-cmbe-semaer-tooling Ceramic bearing

  • No shimming
  • Perfect contact angle
  • Impellers to pump oil in to the bearing
  • Easy spin technology
  • Further reduction in lubrication frequencies
  • Cooler operation during production reducing
  • double seam drift caused by temperature variation
  • Longer operational life

Titanium Coatings (CVD applied)

  • Reduced wear rates
  • Less seam scuffing
  • Less frequent setting interventions

Eco seal

  • Labryinth seal specifically designed for grease lubrication

Evo seal

  •  Lip seal specifically designed for oil lubrication

Ultraseal

  • Unique lip seal which sits on the inner race of the ceramic bearing

GREASE – Eco seal and Ultraseal example 

Below is evidence of a customer who trialled one station of Ultraseal tooling on their Angelus seamer. The tooling created less grease fly which reduced the risk of contamination and reduced the frequency of re-greasing.

eco-ultraseal-example

Significant Savings on Grease Plus a Cleaner Seamer!

A working example (in beer/beverage) adhering to CMB tooling care issue document:

With Eco seal
Greasing frequencies = 1 to 2 grams every 144 hours of operation.
A filling company runs 1200 cans per minute on an Angelus 121L (12 heads) at a production efficiency of 80%. Including efficiency losses and product/diameter changes, this machine closes 1200 cpm constantly for 16 hours a day, 5 days a week.

  • Weekly production = 80 hours
  • Annual production = 4160 hours for 52 weeks
  • Annual lubrication = 4160 hours / 144 hours = 28.88 or 29 times per year

Annual lubrication quantity = 29 x 2 grams = 58 grams per year for 299,520,000 cans seamed.

 With Eco seal and Ultraseal
Greasing frequencies = 4 to 8 grams every 6 months of operation.
A filling company runs 1200 cans per minute on an Angelus 121L (12 heads) at a production efficiency of 80%. Including efficiency losses and product/ diameter changes, this machine closes 1200 cpm constantly for 16 hours a day, 5 days a week.

  • Weekly production = 80 hours
  • Annual production = 4160 hours for 52 weeks
  • Annual lubrication = 4160 hours / 2 greasing interventions = 2080 hours

Annual lubrication quantity = 2 x 8 grams = 16
grams per year for 299,520,000 cans seamed.

Get in touch with the Seamer Tooling department today:

Email us: seaming@cmbe.com

Call us:  UK: +44(0)1274 846200  |  US: +1(203) 853-7325  |  China: + (86) 13818526370